Machine Downtime Tracking: Short-Term Savings Turns Into Long-Term Gains

When manufacturing businesses begin to experiment with equipment downtime tracking, they normally do so with an eye towards the short-term benefits they're promised by solutions providers. They're dealing with frustrating and costly unplanned downtime, and they need it to stop as quickly as possible.

For many, the most obvious benefit of equipment downtime tracking has to do with the cost savings you begin to enjoy almost immediately. If you can stop a critical piece of machinery going down unexpectedly for even a half hour, that's 30 minutes more in a day when you can generate revenue. That's 30 minutes extra where your workers are operating at peak efficiency, and when you don't have to worry about finding (and buying) things like replacement parts.

But while this is important, it's also only the beginning of something far better: continuous improvement across your entire business.

Tracking Machine Downtime: Playing the Long Game

It's a good thing that a machine downtime tracking solution is warning you in advance when conditions are deviating from the accepted definition of "normal," all so that you can stop a small problem today before it has a chance to become a bigger one later on. These solutions are also designed to help fend of those costly repeat issues that seem to rear their ugly heads at the worst possible moment.

But as you collect and analyze more data, you also understand why those problems are occurring in the first place. You stop treating the symptom and start treating the disease, so to speak.

Over time, your maintenance processes begin to improve organically. Whether you're dealing with a question of inadequate employee training or a lack of resources or ineffective maintenance or something else entirely, these concerns start to go away as you have more insight into their nature. At that point, you don't have to worry about avoiding those downtime-related problems because you're starting to see fewer and fewer of them to begin with.

This has a positive ripple effect in other ways, too. As you learn more about what works for your business, you can create new standard operating procedures that make sense given your unique environment. Your preventative maintenance programs naturally become more effective, but it also becomes easier to train new employees whenever you bring them into the fold. You can train new workers not in a general way, but in terms of precisely what they need to know to get the job done and keep things up and running.

This again translates into an enormous cost savings because people can immediately be at their best as soon as they hit the floor. All these are benefits that would be difficult to enjoy without machine downtime tracking at your side.

If you'd like to find out more information about why it's always important to focus on the long-term gains of machine downtime tracking, or if you'd just like to speak to someone in more detail about what a solution like Thrive can do for you, please don't delay - contact us today.

Source URL:- https://lafoxmedia.com/machine-downtime-tracking-short-term-savings-turns-into-long-term-gains/

 

Comments

Post a Comment

Popular posts from this blog

The New OEE Impact Andon Boards for Spare Manufacturing System

Image
Andon can be defined as" visual control" device that shows machine, process status or line. Utmost spare manufacturing systems need this device as it's veritably useful to reduce product waste in all situations. By using andon boards, a company can cover and insure productivity fluently. Manufacturing storehouse use this tool to see order status or precedences in an instant way indeed from further than 100 bases down. This device can also serve as early warning bias since audible admonitions or advising dispatches are installed in the device. In short, it can be said that this communication tool leads to a better collaboration of orders, precedences and corridor in a spare manufacturing system. This good collaboration eventually leads to a better client service .    The use of andon boards replaces the part of traditional communication tool in spare manufacturing systems . With this device, now a company does not need to use clip boards, white boards or emails to communic
Read more

OEE Systems That Drive Down Manufacturing Costs Using Existing Resources

With the economic climate still skirting around on the edge of recession , and more recent talk of a further drop, many manufacturing businesses are approaching crisis levels. In an effort to stay afloat , competition amongst rivals is becoming stronger, and the need to cut costs whilst maintaining quality , and using existing levels of resource, has never been stronger. The new OEE ( Overall Equipment Effectiveness ) software systems, play a significant role in optimizing manufacturing production efficiency using the same plant resource . This has fuelled significant interest from many manufacturers , and is rapidly being adopted as the tool of first choice to improve the cost v profit ratio . Companies that employ OEE systems in their most simple form are able to monitor how efficiently their plant is performing in terms of throughput and contribution to sales. But that is only scratching the surface in terms of what the real power is when it comes down to seeking and implemen
Read more

System improvements are brought about by the new Design for OEE methodology.

  If your firm uses automation to increase productivity , as most businesses do, OEE is a crucial statistic for evaluating where improvement efforts should be directed. All three OEE components —Availability, Performance, and Quality—apply if most of your production stages involve manufacturing machinery.   The component results have averaged 90%, 86%, and 98.7%, respectively, for the firms I have tracked and following some improvement attempts. The OEE for this is 76.4%. OEE of 85% is typically used as a world-class benchmark by enterprises . Even this standard for excellence can be surpassed with a change in emphasis regarding where improvements are made.   Most Lean Six Sigma practitioners have seen the cost and quality advantages of DFSS in the New Product Introduction process. Design For Overall Equipment Effectiveness , or DFOEE, is something I would want to propose that is similar and equally as advantageous. I agree that the DFSS technique may be used for machine design, an
Read more