The New OEE Impact Andon Boards for Lean Manufacturing System

 Andon can be defined as a "visual control" device that shows machine, process status, or line. Most lean manufacturing systems need this device as it is very useful to reduce production waste at all levels. By using andon boards, a company can monitor and ensure productivity easily. Manufacturing warehouses use this tool to see order status or priorities instantly even from more than 100 feet away. This device can also function as an early warning devices since audible alarms or warning messages are installed in the device. In short, it can be said that this communication tool leads to better coordination of orders, priorities, and parts in a lean manufacturing system. This good coordination finally leads to better customer service.


The use of andon boards replaces the role of traditional communication tools in lean manufacturing systems. With this device, now a company doesn't need to use clipboards, whiteboards, or emails to communicate. Mostly, the boards can project some 4" characters. If you wish the device to display smaller characters, it is also possible. Andon boards can display 2.1" high characters for a company with smaller areas or less viewing distance. You can also install Windows applications inside the displays. Thus the applications will operate on the boards just like when they run on a PC. HMI applications like Wonderware, Iconics, GE Cimplicity, and Visual Plant can also be operated on this device.


With the benefits of andon boards, the device has enhanced lean manufacturing tremendously. Therefore, this communication tool has to be developed further to reduce waste. The older ones usually display only data with fixed and restricted to single-word headings. In addition, the data is lost when the display changes.


To improve the performance, Gemba Solutions have developed a new andon board called OEE Impact Andon Board. This device offers flexibility and displays that users can configure with a PC. The new OEE Impact Andon Board will give another dimension for lean manufacturing. Its software will inform you how you fare against a target by calculating TAKT times. This device can also view progress within work shifts or within a specific period. In addition, this latest communication device will inform historical summary that reports targets, down-times, reject.


The new products are very helpful since they help a company knows how well their production is going. The EOO Impact Andon Boards can also use powerful software to track problem areas in case the results are less than what you expect.

Comments

Post a Comment

Popular posts from this blog

OEE Systems That Drive Down Manufacturing Costs Using Existing Resources

With the economic climate still skirting around on the edge of recession , and more recent talk of a further drop, many manufacturing businesses are approaching crisis levels. In an effort to stay afloat , competition amongst rivals is becoming stronger, and the need to cut costs whilst maintaining quality , and using existing levels of resource, has never been stronger. The new OEE ( Overall Equipment Effectiveness ) software systems, play a significant role in optimizing manufacturing production efficiency using the same plant resource . This has fuelled significant interest from many manufacturers , and is rapidly being adopted as the tool of first choice to improve the cost v profit ratio . Companies that employ OEE systems in their most simple form are able to monitor how efficiently their plant is performing in terms of throughput and contribution to sales. But that is only scratching the surface in terms of what the real power is when it comes down to seeking and implemen
Read more

The New OEE Impact Andon Boards for Spare Manufacturing System

Image
Andon can be defined as" visual control" device that shows machine, process status or line. Utmost spare manufacturing systems need this device as it's veritably useful to reduce product waste in all situations. By using andon boards, a company can cover and insure productivity fluently. Manufacturing storehouse use this tool to see order status or precedences in an instant way indeed from further than 100 bases down. This device can also serve as early warning bias since audible admonitions or advising dispatches are installed in the device. In short, it can be said that this communication tool leads to a better collaboration of orders, precedences and corridor in a spare manufacturing system. This good collaboration eventually leads to a better client service .    The use of andon boards replaces the part of traditional communication tool in spare manufacturing systems . With this device, now a company does not need to use clip boards, white boards or emails to communic
Read more

System improvements are brought about by the new Design for OEE methodology.

  If your firm uses automation to increase productivity , as most businesses do, OEE is a crucial statistic for evaluating where improvement efforts should be directed. All three OEE components —Availability, Performance, and Quality—apply if most of your production stages involve manufacturing machinery.   The component results have averaged 90%, 86%, and 98.7%, respectively, for the firms I have tracked and following some improvement attempts. The OEE for this is 76.4%. OEE of 85% is typically used as a world-class benchmark by enterprises . Even this standard for excellence can be surpassed with a change in emphasis regarding where improvements are made.   Most Lean Six Sigma practitioners have seen the cost and quality advantages of DFSS in the New Product Introduction process. Design For Overall Equipment Effectiveness , or DFOEE, is something I would want to propose that is similar and equally as advantageous. I agree that the DFSS technique may be used for machine design, an
Read more