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Showing posts from September, 2022

System improvements are brought about by the new Design for OEE methodology.

  If your firm uses automation to increase productivity , as most businesses do, OEE is a crucial statistic for evaluating where improvement efforts should be directed. All three OEE components —Availability, Performance, and Quality—apply if most of your production stages involve manufacturing machinery.   The component results have averaged 90%, 86%, and 98.7%, respectively, for the firms I have tracked and following some improvement attempts. The OEE for this is 76.4%. OEE of 85% is typically used as a world-class benchmark by enterprises . Even this standard for excellence can be surpassed with a change in emphasis regarding where improvements are made.   Most Lean Six Sigma practitioners have seen the cost and quality advantages of DFSS in the New Product Introduction process. Design For Overall Equipment Effectiveness , or DFOEE, is something I would want to propose that is similar and equally as advantageous. I agree that the DFSS technique may be used for mach...

OEE Methods That Reduce Manufacturing Costs Using Current Resources

  Numerous manufacturing enterprises are on the verge of a crisis as the economy continues to teeter on the precipice of a recession . There have recently been rumors of a further decline. Competition among competitors is intensifying to stay afloat. There has never been a more pressing need to reduce expenses while preserving quality and making the most use of available resources. The new OEE (Overall Equipment Effectiveness) software solutions significantly improve manufacturing production efficiency by leveraging the same plant resource. This has sparked a lot of interest from manufacturers , and it is quickly becoming the instrument of choice for enhancing the cost-to-profit ratio. Businesses can track how effectively their factory is operating in terms of throughput and contribution to revenue by using OEE systems in their most basic form. But when it comes to looking for and putting into place big profit- enhancing reforms, that is merely touching the surface of the true ...

Utilizing KPI Software to Monitor Business Performance

Using spreadsheets and word documents to track business performance is common in organizations of all sizes. These days, it is crucial that organizations employ specialized KPI software for tracking company performance—and when we say business performance, we mean business performance—rather than personal performance (that is a topic for another day).   Using specialized KPI software has a lot of benefits. The use of automation tools like dashboards , reports, briefing books, alerts, drill down, and a highly visual interface to properly interrogate data while maintaining all KPIs in a single repository are not the least important.   This is necessary. It gives managers the tools to produce insightful reports or dashboards that they may utilize to decide wisely. Basic or standard KPIs are required by all businesses, such as Revenue, profit, gross profit, and operating costs, which are reasonably simple to comprehend. These key metrics must be controlled, but there are also a lo...

Creating Manufacturing KPI Effectively

  We are all aware of how modern production processes are becoming more intricate. This is no longer a surprise to any businessman given the abundance of aspects to take into account, especially given that they are all necessary to assure the effectiveness of the company. A thorough analysis should be conducted to ascertain the current correlation between factors, among factors, and within factors. Planning, sourcing, production, financing, distribution, and workforce information are all associated factors. Key performance indicators are, therefore, necessary for production because they serve as instruments for visualizing such industrial facilities. Preparing what is referred to as a KPI dashboard is the fundamental idea to bear in mind here. This dashboard resembles the standard dashboard in your automobile in terms of appearance, with the exception that it lacks information like the speedometer and fuel gauges . The company's production section would use the KPIs on the KPI da...

The Major Advantages of OEE For Apparel and Textiles Manufacturing

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  Organizational leaders in the apparel and textiles industries are facing a number of significant challenges, essentially all at the exact same time. For starters, utility costs are only expected to rise over the next few years - eating into the already thin profit margins for companies that depend on things like electricity, water and compressed air to make their products. Not only that, but apparel and textiles also require specialized, skilled employees that aren't as readily available as they once were due to various labor shortages and skills gaps. Political instability, demand that exceeds supply - you name it, it's a hurdle for the industry to overcome. Thankfully, OEE or Overall Equipment Effectiveness can dramatically help. By improving performance and resource utilization across the board, OEE can help businesses accomplish more with less - rising to overcome these and other challenges without worrying about compromising quality in the process. Tracking Perfo...